Tag: filament

It never fails. It’s always the simple things that keep us humble.

I like to tinker, to optimize, and to get the best parts that I can out of my 3d printers. In doing so, I’m always upgrading, experimenting, and messing with settings.

At the end of the day, though, it’s important for me to remember that I’m just heating up plastic and squeezing it through a nozzle and that there are some fundamental things that need to be in place for that to happen. Sometimes, I lose track of that fundamental concept.

I upgraded my extruder a little while back. A better extruder means better parts, right? Well, that was true, for a little while. Over the weekend my 3d printer stopped extruding filament. I ended up thinking it was a clogged nozzle and completely took apart the hotend to find out what the problem was. It turned out to be that there was no problem…at that end.

I turned back to the extruder and took a closer look. After taking it apart and putting it back together about 600 times, it seemed like, I finally realized that the gears weren’t meshing properly. When I upgraded my extruder, I had aligned the gears close enough that they functioned properly at first. But after a while, the misalignment had caused my plastic gear to become worn and eventually stop extruding. New plastic gear ordered and old extruder put on the printer while I wait for the gear.

Back to basics. If you want to extrude something, your gears have to mesh well.

If you are new to 3D printing, you might encounter some problems with your prints that can be frustrating and confusing. One of the most common issues is a clogged nozzle, which can affect the quality and accuracy of your prints. In this blog post, I will explain how to diagnose a clogged nozzle and what symptoms to look for on your 3D printed part.

A clogged nozzle is when the filament gets stuck or blocked inside the nozzle, preventing it from extruding properly. This can happen for various reasons, such as using low-quality filament, printing at the wrong temperature, or having dust or debris in the nozzle.

A clogged nozzle can cause several problems with your prints, such as under-extrusion, stringing, blobs, gaps, or layer shifts. These symptoms can ruin your print and waste your time and filament. It is important to diagnose a clogged nozzle as soon as possible and fix it before it gets worse.

The good news is that diagnosing a clogged nozzle is not very difficult. You just need to pay attention to some signs that indicate that something is wrong with your nozzle. Here are some of the most common symptoms of a clogged nozzle:

  • Under-extrusion: This is when the nozzle does not extrude enough filament to fill the gaps between the layers or the perimeters. This results in thin or missing walls, weak infill, or holes in the print.
  • Stringing: This is when the nozzle oozes filament during travel moves, creating thin strings or hairs between different parts of the print. This can make your print look messy and require post-processing to remove them.
  • Blobs: This is when the nozzle extrudes too much filament at certain points, creating bumps or lumps on the surface of the print. This can affect the smoothness and accuracy of your print and make it look unprofessional.
  • Gaps: This is when the nozzle skips or misses some parts of the print, leaving empty spaces or holes in the model. This can compromise the integrity and functionality of your print and make it look incomplete.
  • Layer shifts: This is when the nozzle moves out of alignment during printing, causing the layers to shift or misalign. This can distort the shape and dimensions of your print and make it unusable.

If you notice any of these symptoms on your 3D printed part, check your nozzle for clogging and either fix or replace the nozzle.

I saw a question from a new 3d printer who was asking about their filament not being pushed through, but they were definitely able to see the gears on the extruder turning. It is possible that the filament tensioner at the extruder end is not tight enough and not gripping the filament. The other possibility is a clogged nozzle. If you end up with this condition, an easy way to unclog your nozzle that works 75% of the time is to heat up the nozzle to 260 and then push the filament through by hand. Usually this removes the clog. If this doesn’t work, you will need to unclog it by following the steps in one of my previous posts: https://www.3dprinterrx.com/clogged-nozzle/

I see a lot of people wondering why their 3d prints have little zits and voids in them. One of the potential reasons is because their filament has collected moisture. Filament is porous and collects moisture over time. Most filament manufacturers do a pretty good job of ensuring that filament is dry when it gets to you, but not always. Usually, moisture is absorbed when filament sits around in the house for a while.

When water is heated to 200 °C, like when you are printing with PLA, it turns to steam and then escapes, leaving little pockets on the surface of the project.

To ensure that you don’t have to worry about this, make sure that your filament is dry. You can do this by vacuum packing your filament if you aren’t going to use it for a while, using a filament dryer or food dehydrator to dry out filament before use, and keeping desiccant near the filament to absorb the moisture from your filament.